Having tensile strengths beyond that of any metal or high performance fibre, higher current carrying capacity than copper, and a thermal conductivity exceeding that of silver, we believe carbon nanotubes are the ultimate macromolecule. Our goal is to transport their amazing properties to the macroscale of useful materials.
Carbon nanotubes (CNTs) are an allotrope of carbon, they can be visualised as graphene sheets rolled to form seamless cylinders with diameters ranging from ~0.4 to several nanometres and length-to-diameter ratios of up to 132,000,000:1. If a single sheet is used, one obtains a single-walled nanotube (SWNT), while several nested SWNTs give a multi-walled nanotube (MWNT), a double-walled nanotube (DWNT) being a special case of these. These all-carbon macromolecules are known to have superb mechanical (e.g. Young modulus of ~1TPa and tensile strengths up to 53GPa), electrical (e.g. ballistic conduction and current carrying capacities up to 4x10 9A/cm2), and thermal (e.g. thermal conductivity of 3500W/mK along the tube axis) properties.
In 2004, a unique method for the continuous production of CNT fibres and films was developed by Prof. Alan Windle's group , part of the MML. In this method, an “elastic CNT smoke” is formed in the CVD reaction zone of a vertical furnace in which a carbon source is decomposed in the presence of floating iron catalyst particles in a reducing atmosphere. This smoke can be pulled out of the reactor and continuously wound onto a spool – a process somewhat similar to making candy-floss. Winding the material up without any further densification results in a CNT film. Alternatively, the material may be densified into a yarn-like fibre by an in-line process in which a solvent is sprayed on it, generating capillary forces that significantly reduce its diameter. Fibres made by this method already show mechanical properties comparable to those of high performance fibres such as Kevlar and Dyneema, with much better resistance to bending and knotting. They also show vastly superior electrical conductivities compared with carbon fibre and have an axial thermal conductivity of 1250 W/m.K which is some three times that of copper or 25 times better per unit weight.
In the MML group we keep working on perfecting our synthesis method, aiming for electrical conductivities capable of challenging copper and mechanical properties closer to those of individual CNTs. We also investigate the use of our fibres and films to make multifunctional composite materials.
 Y.-L. Li, I. a Kinloch, and A. H. Windle, “Direct spinning of carbon nanotube fibers from chemical vapor deposition synthesis.,” Science, vol. 304, no. 5668, pp. 276–8, Apr. 2004.
 J. Elliott, J. Sandler, A. Windle, R. Young, and M. Shaffer, “Collapse of Single-Wall Carbon Nanotubes is Diameter Dependent,” Phys. Rev. Lett., vol. 92, no. 9, p. 095501, Mar. 2004.
People specializing in this area
I am applying classical and quantum computer simulations to study CNT synthesis by chemical vapour deposition, and the subsequent growth and collapse of tubes in fibre bundles.
Being from a polymeric background nanotubes have caught my interest because they could be considered as the ultimate macromolecule. The direct spinning process of carbon nanotube fibres was originally developed under my supervision.
I am mainly reponsible for the synthesis of CNT fibres and films and the optimisation of the synthesis process in order to achieve pure CNT fibres tailorable to required properties.
I contribute to the everyday spinning of CNT films and yarns and in the optimisation of the reactant-delivery system of our continuous-spinning reactors.